Sawing related articles

There are 26 articles related to sawing.

So what if one saw cuts faster than another?: Cutting speed is not the same as process efficiency 

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By: Werner Rankenhohn - The FABRICATOR®, 4/15/08
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Sawing with the times: Band saw blades change as industry evolves 

Modernization has brought us many advancements, and two big advancements that fabricators must deal with are in technology and commerce. On the technology side, advancements have led to modern alloys; on the commerce side, we have increased globalization. Many modern ferrous alloys are harder to cut...
By: Gerry Overstreet - www.thefabricator.com, 12/11/07
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Making the most of your saw blade: Check the chips, watch for rips, follow other tips 

Recognizing heat and vibration in sawing applications is easy. The tough part is finding out why they are happening. By becoming familiar with blade speed and feed rates, blade selection, and blade break-in, fabricators will find that the saw blade is productive for a longer period of time.
By: Gerry Overstreet - www.thefabricator.com, 11/6/07
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Bundles of Joy: How to get the most of your band saw blade when cutting bundles of structural shapes 

Using a band saw to cut bundles of structural shapes is good for productivity but bad for band saw blade wear. Knowledge of application-specific tooth designs, tooth pitch, band tension, band speeds, and cutting fluid will help maintain blade life.
By: Adam Popson - www.thefabricator.com, 7/10/07
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Sawing? Cool it.: Coolants can extend blade life, improve cut finish, and quicken cut rates 

Nearly every metal sawing operation can become more cost-effective with a properly mixed and maintained sawing coolant. Proper use of sawing coolant improves cutting rates by balancing the combination of cooling and lubrication of the blade. Quality coolant improves the cut finish and can extend bla...
By: Adam Popson - The FABRICATOR®, 6/12/07
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Angling for a good cut: Sawing structurals and tubing 

Good sawing and maintenance practices can help alleviate problems that can occur when making angle cuts in structurals and tubing. Addressing the stock, machine setup, the blade, the cutting fluid, and the saw itself may not completely rid fabricators of problems, but it can help keep the operation ...
By: Al Terronez - www.thefabricator.com, 7/11/06
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Cutting right to the point: The basics of circular saws and saw blades 5 Star Article 

Experience and education are allowing metal fabricators to become more familiar with circular saw blades and the saw designed to run them. Choosing and applying the correct blade, along with proper maintenance, can provide an efficient method for a metal cutting operation.
By: Ken Hall - The FABRICATOR®, 6/13/06
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Creating an efficient offline band sawing system: Part I: focus on material handling 

Planning an offline band sawing system can be complicated because it can affect, and is affected by, many interrelated factors. Breaking it down to infeed, sawing, and outfeed helps to frame the planning by breaking it down to three subprocesses. Furthermore, answering 15 pertinent questions can hel...
By: Doug Harris - www.thefabricator.com, 10/11/05
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Band sawing in short order: Small shops can use a band saw efficiently 

Many metal fabricators, machine manufacturers, welding repair shops, and steel service centers encounter unique metal separation problems, particularly with band sawing. They often have to cut a variety of metal grades, shapes, and sizes with only a few band saw machines.
By: Dave Burkhart - The FABRICATOR®, 6/14/05
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Preventive maintenance on sawing equipment: One investment that pays big dividends 

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By: Dan Rhodes, Contributing Writer - The FABRICATOR®, 12/7/04
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Miter sawing adds eye appeal to structural steel: Getting more from your miter 

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By: David D. McCorry, Contributing Writer - The FABRICATOR®, 8/10/04
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Boosting band saw blade life: Guidelines to follow on the shop floor 5 Star Article 

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By: Dave Burkhart, Contributing Writer - www.thefabricator.com, 8/10/04
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Pursuing a plate-cutting saw: Employees team up to make a buying decision 

Metal Cutting Service, City of Industry (Los Angeles), Calif., specializes in sawing metals. President David Viel explained the company’s strategy: “We do not buy or sell anything, we just add value to others’ products.” Although it does very little advertising, the 26-employee company has customers...
The FABRICATOR®, 5/4/04
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Band sawing bundled shapes 

Bundled side by side or top to bottom, thin-walled structural metal shapes pose a productivity dilemma for sawing shops. Band saw efficiency typically is measured in cubic inches of stock removed per minute, and the most efficient cuts are those made in large, solid pieces.
The FABRICATOR®, 10/9/03
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Take the old with the new - Selecting saw blades with new technologies in mind 

New methods for cutting tube and pipe have been introduced to welding shops in the last few years—methods designed not only to cut metal, but also to cut costs.
By: Dave Byrley, Contributing Writer - www.thefabricator.com, 5/29/03
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Boatmaker finds new saw for trailer production: Circular cold saw meets compound miter cut, setup requirements 

At its factory in Vonore, Tenn., MasterCraft builds boats and trailers in adjacent bays. It offers the option of a trailer with every ski boat it sells.
By: Kaltenbach USA - www.thefabricator.com, 4/24/03
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Cutting exotic alloys: Circular saw helps shop land aircraft tubing project 

Cutting tubing with a circular cutoff saw is a common metal fabrication operation. This type of saw can produce a smooth finish that requires little secondary finishing.
By: John Manchester, Contributing Writer - The FABRICATOR®, 4/24/03
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Making the cut: Maximizing productivity when band sawing tube and pipe 

Band sawing is the starting point for many tube and pipe fabricating operations, and it can help determine the throughput and profitability of your whole shop. Maximizing the productivity of tube or pipe cutoff requires a coordinated approach to saw blades, sawing machines, and your cutoff process.
By: Håkan Hellbergh and Dallas Stuck, Contributing Writers - www.thefabricator.com, 4/10/03
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Anatomy of an abrasive cutting machine: More than the sum of its parts 5 Star Article 

This article discusses the components that make up a modern abrasive cutting machine. Many of the design considerations are based on the characteristics of the cutting wheel. The author also discusses feeding systems, vises, ejection systems, and the electronics and software that control the machine...
By: Gerald Kaye, Contributing Writer - www.thefabricator.com, 6/13/02
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Automating reciprocating saw blade production: How integrated gap-press lines changed one manufacturer's methods 

Milwaukee Electric Tool Corporation faced the problem of finding reciprocating saw blade production equipment that could withstand continuous on-demand operation, accommodate a variety of material thicknesses, and fit into its tight floor space parameters. This was solved, after a long search, by us...
By: Dennis J. Boerger, Contributing Writer - www.thefabricator.com, 6/13/02
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Cutting to the chase: Sawing structural and architectural tubing 

This article examines common fabrication processes for structural and architectural tube. It specifically focuses on cutting, sawing, miter cutting, bundle sawing, and cambering.
By: David McCorry, Contributing Writer - www.thefabricator.com, 12/13/01
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Cutting through the obstacles: The challenges of sawing structural tube, pipe, and solids 

Of all the materials that can be cut on industrial band saw machines, structural steels—such as pipe and tubing, plate, angle and channel iron, and I beams—are all among the most common and challenging.
By: David Byrley and Dave Burkhart, Contributing Writers - The FABRICATOR®, 12/11/01
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Putting a spark into cutting productivity: Exploring the friction alternative 

There are many ways to cut sheet, plate, tubing, and structural shapes, ranging from a hand hacksaw to power shears and lasers.
By: Phillip S. Waldrop, Ph.D, Contributing Writer - The FABRICATOR®, 9/4/01
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What is your facility cut out for? Circular and band saw purchases depend on application requirements 

What cutting equipment you buy depends very heavily on what area of industry you are supplying, throughput requirements, and, not least, finances. Don't let preconceived notions prevent you from making the very best possible decision.
By: David McCorry, Contributing Writer - www.thefabricator.com, 4/24/01
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Increasing productivity on your cutoff saw: Considerations when sawing round and square tubing 

All of the components of a tube cutting job—the workpiece, the blade, the saw, and the cutting fluid included—have to work together optimally to maximize your productivity.
By: Cliff Dixon, Contributing Writer - www.thefabricator.com, 4/24/01
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Band saw cutting of tube and pipe: Tips for blade selection and machine settings 

Production quantities of cut tube and pipe can be produced economically with a band saw. However, the choice of which blade to use is very important in maintaining a low cost per cut.
By: Cliff Dixon, Contributing Writer - www.thefabricator.com, 2/19/01
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