Laser cutting related articles

There are 55 articles related to laser cutting.

Are you getting enough fiber in your metal fabricating diet?: Examining the growing market for fiber lasers 

With sales forecasts predicting that fiber laser sales will increase by 16 percent, to $323 million, in 2008--$112 million of that in metal processing industries--this year is being called the year of the fiber laser. A closer look at the technology shows why this might be true.
By: Mark Richmond - The FABRICATOR®, 8/26/08
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When does a punch/laser make sense?: 3 Questions a fabricator needs to ask 

Hawkeye Industries Inc., Tupelo, Miss., was getting more and more orders for parts that required both punching and laser cutting. To meet the growing demand, the company purchased a combination punch/laser machine. Some shops are more suited than others to this technolgy--combination machines can in...
By: Michael Bishop, Assistant Editor - The FABRICATOR®, 8/26/08
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Laser optics: Special delivery: Lens coatings, adaptive optics make laser cutting more efficient 

Not only can today’s laser optics handle more power, they also enhance beam quality, reduce maintenance, increase power delivered to the cutting head, and improve mode stability.
By: Erin Chasse - The FABRICATOR®, 7/15/08
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Making sense of metal cutting technologies: Oxyfuel, plasma, laser, waterjet-all have their place in today's shop 

This article was developed from the Comparative Cutting Panel conducted at the Fabricators & Manufacturers Association's Metal Matters conference in Orlando, Fla., March 2008.
By: Jeff Hahn, Al Julian, Chris Maier, Rick Neff, and Ron Schneider - The FABRICATOR®, 7/15/08
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Lasers catch limelight at ALAW: Conference’s fabricator track puts the big picture center stage 

How can laser technology make metal fabrication more efficient? The efficiency comes not only from advances within the laser itself, but also in new ways to integrate those lasers for optimal part flow on the shop floor. Several presenters at ALAW 2008 hammered this point home.
By: Tim Heston, Senior Editor - The FABRICATOR®, 6/17/08
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The dirt on laser lenses: Keeping the lenses clean is key to keeping equipment running 

This roundup of laser lens providers gives tips on extending the life of lenses used in laser cutting.
By: Dan Davis, Editor-in-Chief - The FABRICATOR®, 6/17/08
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Shop perfects laser cutting brass, titanium 

Meeting a challenge sometimes requires out-of-the box thinking. One contract manufacturer employed a thorough knowledge of laser cutting, determination, ingenuity, and tenacity to successfully laser cut difficult-to-process materials.
By: Tim Heston, Senior Editor - www.thefabricator.com, 1/15/08
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Laser safety in the industrial workplace: Knowing the dangers and taking adequate precautions 

Lasers are capable of cutting thin-gauge metal and plate at incredible speeds and with outstanding results. But a laser also is capable of great damage to operators if the proper safety steps are not followed. To keep everyone safe and the laser cutting machine operating, a fabricating operation sho...
By: Rich Greene - The FABRICATOR®, 1/15/08
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Getting into the thick of high-powered lasers: Increased resonator wattage opens the door to plenty of opportunities 

The new high-powered lasers allow fab shops to serve a broader range of custom needs.
By: Rick Neff - The FABRICATOR®, 12/11/07
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Hyperactive fabrication: Hype Manufacturing uses the latest metal cutting technology to make its way in the world of racing 

Hype Manufacturing invested in a horizontal machining center, two lathes, two vertical machining centers, a universal milling machine, tube bending equipment, a press brake, a laser cutting system, and a waterjet to support its racing effort.
The FABRICATOR®, 12/11/07
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Achieving efficiency with occasional high-pressure, high-flow nitrogen use: The economics of choosing the right mode for your laser 

Several modes of nitrogen assist gas supply exist, but with choice comes the potential of saddling your business with overhead costs that make it difficult to compete. The best approach is to map out a growth strategy, using each option’s performance and value, that coincides with monthly nitrogen u...
By: Richard Green - The FABRICATOR®, 10/9/07
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The evolution of scanners for remote welding applications: The rise of beam quality leads to proliferation of remote welding applications 

Remote laser welding operations, many of which rely on a laser scanner to deflect the beam to the weld area, require high-beam-quality lasers. Years ago this meant that they were used only with high-power CO2 lasers. As the beam quality of Nd:YAG, disk, and fiber-optic lasers have improved, these la...
By: Dale A. Sabo - The FABRICATOR®, 10/9/07
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3 ways to get the most from your laser operation: Machine choice, automation, and preventive maintenance 

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By: James Rogowski - The FABRICATOR®, 8/8/07
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Air cutting revisited: More research reveals more can be done using shop air in laser cutting 

Fabricators are increasingly using compressed air in laser cutting, instead of relying on laser assist gases such as oxygen and nitrogen. Recent findings reveal that shop air can be used on more material types and thicknesses, including parts on which the edge quality is visible.
By: Erin Chasse and Mickey Lawson - The FABRICATOR®, 3/13/07
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Breaking speed barriers in laser cutting: Technology development synchronizes two unique cutting axes 

A real breakthrough in high-speed laser cutting occurred in 2005. Two additional parallel kinematic drive axes were placed near the point where the laser exits the head, creating a laser cutting machine with one dynamic and light cutting torch capable of independent movement along two axes b...
By: Thomas Burdel and Pieter Schwarzenbach - The FABRICATOR®, 2/14/07
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Cutting lead-times with lasers: Midwest Precision uses lasers to cut sheet, tube, and now plate 

An expanding metal fabrication shop invests in lasers to help it produce precision parts and manage tight lead times.
The FABRICATOR®, 2/13/07
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A new dimension in lasers: Tilt laser beam technology combines 2-D, 3-D laser cutting 

High-speed laser cutting is a recent result of increased laser power and high acceleration motion technology, which have improved cutting speeds. Tilt beam 2D-3D systems allow laser cutting of small 3D parts, bevel cutting on 2D sheet metal and 3D parts, 3D trimming of small deep drawn parts, and pr...
By: Thomas Burdel and Pieter Schwarzenbach - The FABRICATOR®, 1/17/07
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Achieving precision and diversification with laser and waterjet technologies 5 Star Article 

Both laser and waterjet cutting systems produce precision parts, and in many applications, either is appropriate. This article, which discusses the benefits and limitations of both technologies, can help you decide which is best-suited for your operation. In some cases, utilizing both can increase ...
By: Frank J. Arteaga, Contributing Writer - www.thefabricator.com, 1/9/07
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High-powered lasers take a bite out of plate: How wattage, mode, and assist gas work together 

CO2 lasers are available in wattages that can cut plate more than 1 in. thick. The wattage, however, isn't the only factor that affects total speed and power. The assist gas chosen and the mode of the laser also influence final results.
By: Jason Hillenbrand - The FABRICATOR®, 12/12/06
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3 steps to better laser maintenance: Pay attention to the environment, the equipment, and the ever-necessary consumables 

Laser machine users know it, but often ignore it. Laser manufacturers swear by it, but often don't push it. It's maintenance, and it should be the watchword of anyone who owns and operates a laser.
By: Jeff Hahn, Bernie Olguin, and Dru Schwartz - The FABRICATOR®, 10/10/06
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Expanding upward and outward: A sheet storage tower helps Watson Engineering's laser operations grow up 

Watson Engineering didn't have to add any laser operators during its most recent expansion effort. The reason was technology advancements associated with material handling and modern laser cutting devices.
By: Dan Davis, Editor-in-Chief - The FABRICATOR®, 9/12/06
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A breath of fresh air: Laser cutting technique offers a new alternative 5 Star Article 

One of the recent developments in laser cutting is the use of compressed air as a laser cutting assist gas. The process is not brand-new, but the benefits of the process are making it a growing trend.
By: James Rogowski and Mickey Lawson - The FABRICATOR®, 8/8/06
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Optimizing CO2 laser use: Part II 

As explained in Part I of this two-part series, many factors can affect laser processing efficiency. This article explains basic laser beam delivery requirements; discusses laser gases and supply methods; and lists common problems caused by using incorrect pressure, flow, and laser speed.
By: David Bell, Contributing Writer - www.thefabricator.com, 3/7/06
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Selecting equipment for maximum productivity: Is bigger always better? 

H. Meeuwsen B.V., a fabricator in Yerseke, Netherlands, found that purchasing a laser that could handle parts up to 12 m long greatly enhanced its capabilities. It augmented this purchase with a tandem press brake. One side of the brake has an 8-m capacity; the other has a 4-m capacity. This gives t...
By: Eric Lundin, Editor, TPJ-The Tube & Pipe Journal® - The FABRICATOR®, 2/7/06
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Optimizing CO2 laser use: Part I 

Many factors can affect laser processing efficiency. This article, Part I of a two-part series, stresses laser system maintenance and discusses factors that can affect beam quality and efficiency—namely, impurities introduced by laser gases and gas supply systems and how to prevent them. It also...
By: David Bell, Contributing Writer - www.thefabricator.com, 1/10/06
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Looking to higher power for laser speed?: May need to look at beam quality instead 

Laser beam sources with higher output powers and improved beam qualities have expanded the range of laser applications. Most system’s lasers have power higher than 2 kW. Higher power does not always accelerate the speed, however. Increasing the power during thermal cutting beyond this value may caus...
By: Thorsten Frauenpreiss - The FABRICATOR®, 12/13/05
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Growing gains with lasers: Job shop uses data management to complement laser capabilities 

Jeff Adams may have taken the nontraditional route in manufacturing by starting out in the laser equipment vendor community, but he has since moved to the job shop side of the industry, using his laser knowledge and expertise to help grow his 12-year-old laser job shop in Libertyville, Ill.
By: Stephanie Vaughan, Contributing Writer - The FABRICATOR®, 11/8/05
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Fitness equipment manufacturer pumps up: Laser leads the way in cutting flat and tubular parts 

Paramount Fitness Corp., a manufacturer of strength training equipment, used to purchase small quantities of laser-cut parts from outside vendors. Its desire for a laser could not be justified because the quantities of parts were so low. Engineers at TRUMPF worked with Paramount to create special fi...
www.thefabricator.com, 10/11/05
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Laser cutting and welding with one tool: Is one head better than two? 

Today's laser sources have the power and beam quality needed to cut and join metal in an expeditious and repetitious manner. The market demands that type of flexible production, so those characteristics are basic requirements in modern laser devices. The market demands also have promoted the idea of...
By: Dr. Dirk Petring - The FABRICATOR®, 10/11/05
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Tube, profile cutting with lightning speed: Laser cutting tube with a rotary axis 

For more than 30 years, lasers have been used successfully for flat sheet cutting. Complex 3-D laser cutting is well-established in the automotive industry. By: Dr. A. Pieter Schwarzenbach - The FABRICATOR®, 10/11/05
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Boiled over by laser's performance: A 3-D laser transforms Kvaerner Power's future 

Kvaerner Power Inc.'s Fairmont, W.V., metal fabricating operation needed new market opportunities and someone to take over plasma cutting chores after its business partner went out of business. They found a Pennsylvania job shop to help with metal cutting and eventually learned that a 3-D laser coul...
By: Dan Davis, Editor-in-Chief - The FABRICATOR®, 8/9/05
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Applying lasers to appliances: Food service equipment makers share their experiences with automated cutting 

Three food service equipment makers spoke with The FABRICATOR about their investments in more automated fabrication equipment, especially lasers, and how these investments have paid off for them, even as the economy takes its time to recover.
By: Stephanie Vaughan, Contributing Writer - The FABRICATOR®, 7/12/05
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To buy or not to buy?: Service center struggles with laser question 

Metalen Verhoestraete, a metal service center in Roeselare, Belgium, needed a laser, but not just any laser would do. Because many of the company's clients had 3- and 4-meter lasers, Metalen sought a laser that had a much longer bed so it would not compete with its customers.
By: Eric Lundin, Editor, TPJ-The Tube & Pipe Journal® - The FABRICATOR®, 7/11/05
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Manufacturing more efficiently south of the border, TRUMPF case history: Laser, punch/laser technology help Industrias John Deere cultivate just-in-time 

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The FABRICATOR®, 2/8/05
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Laser-gas delivery systems for all applications, including 24/7 operation: A comprehensive look at the options 

When laser gases are used in significant volumes or in an around-the-clock operation, a centralized gas delivery system is a practical necessity. A well-conceived delivery system reduces operating costs, increases productivity, and enhances safety.
By: David Bell, Contributing Writer - The FABRICATOR®, 7/13/04
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Laser cell system gives job shop the home field advantage 

Contract manufacturer CGI Automated Manufacturing Inc., Cicero, Ill., fabricates parts as an outsource resource for vertical manufacturers. The company started out as a stamping operation, then added other fabrication technologies, including welding, press brake forming, drilling, punching, rolling,...
By: Kate Bachman, STAMPING Journal® Editor - The FABRICATOR®, 2/12/04
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Cutting through five myths about modern lasers: The truth behind laser cutting technology 

Whether you’re operating a 10-year-old laser machine or evaluating the purchase of a new one, staying up-to-date on current laser cutting technology and techniques can be the key to maintaining a competitive edge.
By: Dan Robinson, Contributing Writer - The FABRICATOR®, 2/12/04
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Agriculture equipment manufacturer cultivates productivity improvements with laser technology 

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The FABRICATOR®, 9/25/03
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The business of lasers 

As we all know, the laser industry has seen easier times. Economic and market pressures have changed the competitive landscape for laser cutting equipment, and the changes are likely to continue. Both lasermakers and laser users need to adapt to the changes in the laser market, and the companies tha...
By: Bill Isaac, Contributing Writer - The FABRICATOR®, 7/24/03
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Job shop reduces costs, improves laser's output: Laser regulator minimizes gas contamination 

Today's job shop market is characterized by unrelenting competitive pressure for laser processing services. Job shops are expanding into niche services such as multiaxis laser processing and thick plate applications to differentiate themselves from their competitors. Others are performing additional...
By: Richard Green, Contributing Writer - The FABRICATOR®, 5/29/03
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The art of laser cutting: Will recent advancements meet future challenges? 5 Star Article 

Laser cutting continues to grow in popularity with sheet metal fabricators. With developments in speed, cutting quality, and manufacturing economy in laser cutting, today's manufacturers have more options than ever before from which to choose the optimal manufacturing method for their specific appli...
By: Johannes Ulrich, Contributing Writer - The FABRICATOR®, 3/27/03
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Will a robotic laser system cut it?: Find out what it can do before you decide 

Although robotic laser cutting systems have advanced over the years, you should know exactly what one can do before you decide if it's right for you. To find out whether you should choose robotics to laser-cut your parts, you first must consider several factors, starting with what is in a system.
By: Mike Erickson, Contributing Writer - www.thefabricator.com, 3/27/03
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Laser system saves damaged military parts from the scrap heap: Process limits heat-affected zone to repair delicate components 

At military installations across the country, repair personnel struggle to stretch the life spans of vital pieces of equipment. Sometimes welding can extend the life of damaged components in aircraft, tanks, and other military vehicles. But in some cases, high–temperature welding processes do more h...
By: Richard Grylis, Contributing Writer - The FABRICATOR®, 2/27/03
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Lasers move forward: Looking at the forces shaping today's laser systems 

CO2 lasers were used predominantly for cutting flat sheet metal for many years. Advancements in laser beam quality, power, manipulation, and material handling features have propelled the CO2 laser into new areas of fabrication. Multidimensional cutting, increased cutting capacity, and the ability to...
By: CONCOA Laser Gas Delivery Systems Team - The FABRICATOR®, 12/12/02
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Case Study: CO2 Lasers in Job Shops: Laser helps fabricator handle high-volume intricate parts 

Wrayco Industries Inc., Stow, Ohio, a 20-year-old family-owned precision fabricating shop, produces steel fabricated fuel tanks, hydraulic reservoirs, and fenders for a leading heavy construction equipment manufacturer. The company employs 102 and has more than 100,000 square feet of manufacturing ...
By: Loretta DeGasperi, Contributing Writer - The FABRICATOR®, 12/12/02
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Testing new waters Down Under: Australian auto industry looks to benefit from lasers, information sharing 

Capitalizing on the latest laser and information sharing technology, the Australian auto industry is working to achieve critical mass within its domestic market and to take advantage of the opportunities offered by e-commerce.
By: Hafiz Mohd, Contributing Writer - www.thefabricator.com, 12/12/02
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Fanning production rates: Fabricator quadruples fan production with cutting system 

Editor's Note: This article is Part II of a four-part series covering flatness and stability in cut-to-length, slitting, and tension leveling operations. This article discusses flattening solutions and the anatomy of a bend. Part I, which appeared in the October issue of The FABRICATOR®, discussed h...
By: Richard Herzfeld, Contributing Writer - The FABRICATOR®, 11/7/02
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Science Nonfiction 

Metal cutting lasers continue to evolve at an amazing rate, largely based on the demands of OEMs and job shops, while profit margins shrink because of increased competition and lower pay rates. To help fabricators meet the demands placed on them, laser manufacturers are creating new laser features t...
By: Kevin Cole, Contributing Writer - The FABRICATOR®, 8/8/02
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Unattended operation of CO2 laser process systems: Technology advances make 'lights-out' operations a reality 

This article discusses the history of lasers and material handling equipment with relation to unattended operation. It specifically examines material load/unload devices, sheet separation and detection devices, the auto-focus laser lens, raw material storage and retrieval systems, automatic part sor...
By: Frank J. Arteaga, Contributing Writer - The FABRICATOR®, 5/18/02
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The challenges of laser cutting: Overcoming some common obstacles 5 Star Article 

Lasers can be used to process expensive alloys as well as traditional materials such as stainless steel. However, knowing the strengths and weaknesses of laser processing is the key to determining whether or not a laser is the right choice for cutting.
By: Jim Wollenberger, Contributing Writer - The FABRICATOR®, 3/13/02
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The importance of lasing gas purity: How to minimize impurities 

Here's some food for thought on lasing gases: How are they created? What are their potential impurities? Which impurities and how much of them are of concern? What lasing gases should be used? How do you protect yoiur high-quality lasing gases from contamination? Giving these items some attention co...
By: Jeremy Barr, Contributing Writer - www.thefabricator.com, 2/14/02
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Monitoring laser beam performance: How beam focusability helps evaluate beam quality online 

This article discusses online laser beam monitoring and its alternatives, with emphasis on beam quality and focusability.
By: Lawrence Green, Contributing Writer - www.thefabricator.com, 9/17/01
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Turning up the power: Using lasers to cut thick plate 

The most common power levels ranged between 1,500 and 2,000 watts. However, a statistical survey conducted by the AMT Laser System Product Group indicates a steady increase during the last 12 months of installations for high-power 3,000- to 4,000-watt laser systems and a decline in sales of lasers w...
By: Kevin Laughlin, Contributing Writer - The FABRICATOR®, 7/12/01
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Making solid delivery and storage choices for assist gases in CO2 laser cutting 

How you store and deliver assist gases to your laser cutting system is of critical importance to the effectiveness of your whole fabricating operation.
By: David Bell, Contributing Writer - www.thefabricator.com, 5/15/01
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Predicting the outcomes of laser thermal forming: How process simulation brought this technology to industry 

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By: Jerry E. Jones, Michael Mossman, and Valerie Rhoades, Contributing Writers - The FABRICATOR®, 4/24/01
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