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Welding >
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Consumables Article List
Consumables related articles
There are 43 articles related to consumables.
The mode of transfer you choose when using gas metal arc welding depends on your requirements, application, and equipment. This also affects the type of filler metal you use.
By: Jerry Mathison - www.thefabricator.com, 12/14/08
 This article has been viewed: 454 times.  Printed: 42 times
For a job shop or manufacturer, maintaining weld quality begins with consistent shielding gas in the gas metal arc welding (GMAW) process. Consistently delivering the correct blend ensures proper arc characteristics and weld quality. Mixing technology, supply gas density, and gas usage patterns can ...
By: Richard Green - The FABRICATOR®, 11/25/08
This article has been viewed: 57 times. Printed: 7 times
Filler metal product approval codes can seem like a foreign language. One thing is certain, and that is each agency that establishes product approvals, such as AWS or ASME, does so to ensure filler metals meet the requirements for which they are intended. Understanding the meaning behind each set of...
By: Joe Bundy - www.thefabricator.com, 5/13/08
This article has been viewed: 829 times. Printed: 96 times
Shops that perform stainless steel, aluminum, or laser welding are feeling effects of the current helium shortage. Looking into gas blends with lower percentages of helium or alternative gases, and ensuring that day-to-day welding practices are not resulting in helium waste, will help these shops s...
By: Amanda Carlson, Associate Editor - The FABRICATOR®, 3/11/08
This article has been viewed: 523 times. Printed: 71 times
Like every manufacturer these days, truck and trailer manufacturer Tico Manufacturing Inc. can’t afford to waste any time on non-value-added activities. It recently switched its welders to Centerfire™ nonthreaded contact tips manufactured by Bernard®. These tips require replacement about once every ...
The FABRICATOR®, 1/15/08
This article has been viewed: 497 times. Printed: 71 times
Selecting and preparing a tungsten electrode for welding involves choosing the correct electrode diameter, and prepping the electrode with the appropriate process and equipment. Successfully performing all three will allow for a consistent and stable arc.
By: Jon Bowers - www.thefabricator.com, 1/15/08
This article has been viewed: 701 times. Printed: 90 times
Red Rock Stamping, Chandler, AZ, airbag and seatbelt components manufacturer, looked for ways to improve its die change processes to handle the anticipated business volume increases. A lot of cleanup had been required around the machines as a result of the lubrication system. By installing a new flu...
www.thefabricator.com, 10/9/07
This article has been viewed: 878 times. Printed: 85 times
KI USA, a division of KI Japan, stamps and produces sub-assembly parts for Toyota, Honda, Nissan, and other “transplant” automotive OEMs. The stamper wanted to improve plant safety by reducing incidents of slips and falls. Petroleum-based stamping lubricants that had been used created a slippery env...
By: Paul Bosler Jr. - www.thefabricator.com, 10/9/07
This article has been viewed: 1,413 times. Printed: 109 times
Proper selection of the shielding gas for gas metal arc welding (GMAW), flux-cored arc welding (FCAW), and gas tungsten arc welding (GTAW) processes can dramatically improve speed, quality, and deposition rate of a given weldment.
By: Fred Schweighardt - The FABRICATOR®, 9/11/07
This article has been viewed: 5,307 times. Printed: 190 times
Incorrect contact tip recess can cause excessive spatter, burn-through and warping, insufficient penetration, and porosity. Welders who become familiar with correct tip recess can avoid these problems as well as unnecessary equipment upgrades yet still improve GMAW quality.
By: Bill Giese - www.thefabricator.com, 9/11/07
This article has been viewed: 2,510 times. Printed: 142 times
Before making a process change to metal-cored wires, it is important to establish a baseline to measure the potential for improvement, know the wire’s capabilities, and be able to justify such a change.
By: Roger Pihl - www.thefabricator.com, 6/12/07
This article has been viewed: 6,868 times. Printed: 150 times
Becoming knowledgeable about the different types of flux-cored stainless steel electrodes, what their capabilities are, how they are classified, and how to handle and maintain them safely can offer welders many benefits.
By: Ron Smith - www.thefabricator.com, 3/13/07
This article has been viewed: 2,691 times. Printed: 173 times
Before welding abrasion-resistant plate, it's important to take certain precautions and choose the most appropriate filler metal for your application and weld metal.
By: Keith Packard - www.thefabricator.com, 7/11/06
This article has been viewed: 6,134 times. Printed: 249 times
Shielding gas is an often overlooked area of savings in tube and pipe welding. Creating a purge dam in one of several different ways can help you isolate the weld area and minimize the amount of gas and time needed to purge the weld zone properly.
By: Jennifer Simpson - www.thefabricator.com, 7/11/06
This article has been viewed: 4,912 times. Printed: 240 times
Knowing which rods tend to do what in the field can save you time and make for better results when the job is through.
By: Marty Rice, Contributing Writer - The FABRICATOR®, 6/13/06
This article has been viewed: 4,637 times. Printed: 183 times
While using aluminum can present challenges in any welding application, knowing the right questions to ask beforehand will help aid success. Issues include knowing what aluminum filler metal to use, how to store it, and what options are available to help eliminate feeding problems.
By: Chris Roehl - www.thefabricator.com, 3/7/06
This article has been viewed: 6,766 times. Printed: 315 times
Shopping around for a welding gases distributor involves several key issues critical to a successful long-term business-distributor relationship.
By: Steve Beckman - www.thefabricator.com, 1/10/06
This article has been viewed: 1,792 times. Printed: 198 times
In manufacturing, new welding processes are being examined and tested while existing ones are being optimized. Specifically, conventional GMAW is evolving into a new process aimed toward helping fabricators and manufacturers realize increased productivity and economic viability. The use of flat wire...
By: Dirk Dzelnitzki - www.thefabricator.com, 11/8/05
This article has been viewed: 3,615 times. Printed: 274 times
Several small but crucial components—back caps, collets and collet bodies, gas lenses, and nozzles—are key components in enhancing GTAW productivity. These components are available in a variety of styles and sizes. Optimizing these consumables can help to optimize welder uptime.
By: Mike Sammons - The FABRICATOR®, 7/12/05
This article has been viewed: 5,816 times. Printed: 537 times
Editor's Note: This article, which covers consumables for gas metal arc welding, is the first installment of a two-part article. Part II will discuss gas tungsten arc welding consumables.
By: Bill Giese - The FABRICATOR®, 6/14/05
This article has been viewed: 5,786 times. Printed: 422 times
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By: Kevin Lyttle and Garth Stapon - www.thefabricator.com, 1/11/05
This article has been viewed: 14,118 times. Printed: 930 times
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By: David Bell, Contributing Writer - www.thefabricator.com, 10/12/04
This article has been viewed: 3,443 times. Printed: 519 times
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By: Julio Villafuerte, M.Asc., Ph.D., P.E., Contributing Writer - www.thefabricator.com, 9/14/04
This article has been viewed: 5,983 times. Printed: 580 times
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By: Richard Green, Contributing Writer - www.thefabricator.com, 9/14/04
This article has been viewed: 3,164 times. Printed: 815 times
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By: Kevin Lyttle and Garth Stapon, Contributing Writers - The FABRICATOR®, 6/8/04
This article has been viewed: 8,366 times. Printed: 653 times
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By: Debbie Gaspich, Contributing Writer - www.thefabricator.com, 4/6/04
This article has been viewed: 2,800 times. Printed: 481 times
New construction abounds all over the U.S., and Seattle is not immune to this trend. In 2002 an open-looking courthouse was completed, rising 387 feet above the city skyline.
By: Stephanie Vaughan, Contributing Writer - www.thefabricator.com, 3/25/04
This article has been viewed: 3,344 times. Printed: 526 times
The introduction of gas metal arc welding (GMAW) and gas tungsten arc welding (GTAW) in the 1940s changed the way metals were joined. The automation of these processes meant the gas supply system also had to be automated to achieve optimal productivity.
By: David Bell, Contributing Writer - www.thefabricator.com, 2/26/04
This article has been viewed: 5,133 times. Printed: 557 times
Most welders used to agree that a pure tungsten electrode was crucial to obtaining the best results for gas tungsten arc welding (GTAW) aluminum, magnesium, and other alloys that required an AC arc.
By: Brent Williams, Contributing Writer - www.thefabricator.com, 2/26/04
This article has been viewed: 5,583 times. Printed: 463 times
Your car engine’s water-cooling system has a lot in common with the cooling system in your plasma cutter: Both use water and coolant, a pump, cooling hoses, and a heat exchanger to remove energy from a heat source.
By: David Cook and Jason Start, Contributing Writers - www.thefabricator.com, 11/20/03
This article has been viewed: 6,924 times. Printed: 928 times
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By: John Uccellini, Contributing Writer - www.thefabricator.com, 10/9/03
This article has been viewed: 12,623 times. Printed: 1,068 times
Are you looking for ways to improve quality, raise productivity, and save costs in your current welding operations? If you haven’t examined the various electrode choices, you could be missing an opportunity to take your production welding to the next level.
By: Lisa Byall and Doug Krebs, Contributing Writers - www.thefabricator.com, 7/24/03
This article has been viewed: 7,378 times. Printed: 655 times
Grinding wheels used in welding and fabrication are strong, tough tools, but many in the industry have called them “rocks” or “stones,” implying that they’re unbreakable.
By: Roger Cloutier, Contributing Writer - www.thefabricator.com, 5/29/03
This article has been viewed: 9,065 times. Printed: 506 times
Some call them rosebuds, others call them multiflame heating heads, and a few call them heat sticks. No matter what you call torch attachments, this article is a frank discussion about these tools that use oxygen and a fuel gas to make a lot of heat quickly. When used properly, they can make quick w...
By: Jeff Johnson, Contributing Writer - www.thefabricator.com, 5/29/03
This article has been viewed: 3,464 times. Printed: 457 times
Metal-cored wire is a tubular electrode that consists of a metal sheath and a core of various powdered materials, primarily iron. The core of metal-cored wire contributes almost entirely to the deposited weld metal.
By: Steve Barhorst, Contributing Writer - www.thefabricator.com, 3/27/03
This article has been viewed: 6,571 times. Printed: 657 times
A trained plasma technician can tell a lot about the health of a plasma system if he learns how to inspect the electrode, understands normal wear patterns, and knows how to spot signs of trouble. This article shows the difference between good and bad wear in air and oxygen plasma systems.
By: David Cook, Kirk Ferland, and Jason Start, Contributing Writers - www.thefabricator.com, 6/27/02
This article has been viewed: 4,044 times. Printed: 544 times
Knowing which rods tend to do what in the field can save you time and make for better results when the job is through.
By: Marty Rice, Contributing Writer - www.thefabricator.com, 4/15/02
This article has been viewed: 19,209 times. Printed: 443 times
This article tells the story of a specialty chemical company and how it handles cylinder-gas challenges.
By: Helen Gallagher, Contributing Writer - www.thefabricator.com, 4/15/02
This article has been viewed: 3,597 times. Printed: 558 times
Requirements for selecting shielding gas, filler metal, and welding processes are well- documented to help welders ensure high quality and consistency in their welding applications.
By: David Bell, Contributing Writer - www.thefabricator.com, 1/10/02
This article has been viewed: 5,774 times. Printed: 564 times
The article divides grinding equipment into three application categories: welding/heavy metal removal; metal fabrication and construction; and light metal removal, finishing, and sharpening. It also discusses grits and grains and operator safety.
By: Jeff Kompare, Contributing Writer - www.thefabricator.com, 11/29/01
This article has been viewed: 4,871 times. Printed: 739 times
Selecting the right shielding gasses for your welding operation can mean the difference between mediocre production rates and peak efficiency.
By: David Bell, Contributing Writer - www.thefabricator.com, 7/26/01
This article has been viewed: 10,385 times. Printed: 527 times
Gas-shielded flux-cored and metal-cored wires are growing in popularity because the wires are fabricated and can be applied to many applications.
By: Dwight Myers, Contributing Writer - www.thefabricator.com, 6/15/01
This article has been viewed: 5,427 times. Printed: 561 times
Installing a bulk delivery system in your welding shop is perhaps the best way to save money…
By: L.R. Standifer, Contributing Writer - The FABRICATOR®, 2/19/01
This article has been viewed: 4,996 times. Printed: 495 times
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